Technical parameters:
Product Name: Vial filling machine
Power mode: pneumatic
Machine functions:
filling+2 times of capping+capping
Control system: PLC intelligent system
Voltage and power: 220V/110V/1.2KW
Filling head: 2 head (customizable)
Pump type: Peristaltic pump (customizable)
Filling accuracy: 99%
Air pressure: 0.4-0.8Mpa
Best filling range: 1-10ml (customizable)
Filling speed: 2000-3000 bottles/hour
Machine material:
304 stainless steel (customizable)
Filling material: liquid, paste with good fluidity
Filling bottle: vial bottle
Total weight: 500KG
Machine size: 1750 * 1550 * 1400mm
Fully automatic production line for oral liquid pharmaceutical liquid vial filling and capping machine
Purpose and Introduction:
This machine is a professional filling, Upper capping, and capping machine for penicillin bottles independently developed by our company based on the introduction and absorption of advanced foreign technology. This machine adopts a high-precision closed cam indexing station imported from Japan, with high accuracy, reliable operation, and long service life. The indexing device has a simple structure and requires no maintenance for long-term use.
This machine is mainly suitable for filling, plugging, and capping various small doses of liquids, such as essential oils, injections, etc. Widely used in the food, pharmaceutical, chemical industry, and scientific research fields. This machine can be produced alone or combined with equipment such as bottle washing machines and dryers to form a linked production line. Fully comply with national GMP requirements. This machine can upgrade its electrical configuration according to customer requirements.
Features:
1. Human machine interface setting, intuitive and convenient operation, PLC control, and precise loading capacity.
2. Variable frequency control, arbitrary adjustment of production speed, automatic counting.
3. Automatic shutdown function, no bottle filling.
4. Disk positioning filling, stable and reliable.
5. High precision cam indexing meter control, precise positioning.
6. Made of SUS304 and 316L stainless steel, fully compliant with GMP requirements.
Automatic vial filling capping machine has many aliases:
1.Essential oil filling Capping Machine 2.Essential oil filling machine 3.cosmetics filling machine 4.vial filling machine 5.dropper filling machine 6.Oral liquid filling machine 7.Medical filling machine,etc
Machine operation process:
1. The bottles are transported into the dividing turntable through a plate chain.
2. Manually place the inner plug and outer cover into the vibration disc and discharge them one by one into the cover punching mechanism for further work. The use of cover hanging mechanism for vials outer cover
3. Press the start button on the device touch screen, and the bottle is pushed into the teeth of the main rotary table. The movement of the main rotary table drives the bottle to move clockwise, and the teeth of the rotary table just grip the bottle, so that the bottle does not pour inside the rotary table and is positioned.
4. When the bottle moves through the filling station with the main rotary table, the bottle probe detects the presence of a bottle, and the servo motor operates to transport a fixed amount of liquid into the empty bottle through a peristaltic pump. If no bottle is detected, the device does not perform filling.
5. When the bottle passes through the upper inner stopper position with the movement of the main rotary table, the stopper pressing mechanism acts, automatically putting the inner stopper onto the filled bottle mouth and performing the inner stopper pressing action; No action without filling.
6. When the bottle moves through the cap hanging position with the main rotary table, the cap will automatically hang.
7. When the bottle passes through the capping position with the movement of the main rotary table, the capping mechanism moves up and down, driving the capping head to cooperate with the up and down movement, tightly rolling the bottle cap onto the bottle mouth, and completing the capping action.
8. The bottles with completed filling and selected caps are automatically exported to the main rotary table through the conveyor chain, completing a series of actions such as automatic bottle loading——filling——Upper bottle stopper——Upper bottle capping——bottle capping——and bottle discharge.
FillinMachine has been designing and manufacturing labeling and filling machines as well as complete packaging lines for essential oil producers for nearly 10 years. Adhesive labeling machine specially adapted to small vials, essential oil filler or complete packaging line including essential oils’ filling, hydrolats or floral waters, screwing of dropper caps and pipette tip, and labeling of glass or PET vials…
1. If there is a machine problem within 1 year of delivery,we can provide free spare parts replacement
2. Support returns within 2 days after payment,and cannot be returned after delivery.
3. English version user guide manuel and video
4. Exclusive after sale customer service
5. Before shipment, the machines have been successfully tested.
6. Support Certifications,CE certification,UL certification,ISO9000
7. Respond Rate 100%,During working hours,the response time is less than 10 minutes.
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